Maintenance & Technical > KX500 Original

2000 KX500 Project

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Pmcg:
Yea sorry the rod that comes out of the cylinder. I replace the seal and it still leaks so I got a new rod. Hopefully that fixes it.

Pmcg:
So for anyone with the same vacuum issues I solved it with a new KIPS rod Part#49046-1064 (mine was bent) I also had to replace the valve guide Part#49002-1062 The oil seal part #92049-1206 and the o-ring Part#92055-025.  Probably worth ordering all 4 right out of the gate if you're having the same issue. 

Bent Rod


Valve guide and the bad o-ring

Motorrad:
nearly all used rods leak...   that I have seen

Pmcg:

--- Quote from: Motorrad on March 31, 2014, 10:49:37 AM ---nearly all used rods leak...   that I have seen

--- End quote ---

I really would have bet against it being the rod.  Luckily you posted your findings or id still be working with it.  I do have a leak around the reeds despite new gaskets so I think I need a new boot as the old one has a bit of cracking but I think I'm going to need to put it in with yamah bond.  any suggestions?

Motorrad:
My order of installation

Yamabond
Cometic  gasket
Yamabond
Reeds
Yamabond
Comedic gasket
Yamabond
Intake boot

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