Maintenance & Technical > KX500 Original

2000 KX500 Project

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Pmcg:
I recently traded my much loved 1995 kx250 for a beat 2000 kx500.  I was really happy with the 250 for the past 10 years until I got on a buddies 500 and realized the massive power difference.  I was able to get my hands on a street titled frame and a blown motor a while back but was about to scrap the project until I saw the add on craigslist.  About 150 miles and some tears later I was the proud owner of a poorly maintained and neglected  kx500! 

I thought I would make 1 thread for all my questions to keep from cluttering the forum up.  This forum has been a great resource so I've tried to stick with site sponsors whenever possible.  Todd over at Pinsonnault Racing did the top end for me with a 88mm windowed piston, ported cylinder, and head work to match.  Todd is currently working on the crank rebuild and balancing.  I plan on sending the head to Larry next for the compression release so I dont have to wear my ridding boots everywhere. 

Frame is back from powder coating forks are rebuilt and lucky for me my garage is so "cozy" I never have to walk very far for a tool or a beer. 


Here's the brains behind the operation


and after reading Motorrads engine rebuild advice, the most important "tool" in the garage


USMC 500:
hey there buddy.......good luck on your project.  One piece of advice I will give you is.......CORRECT JETTING AFTER YOUR BUILD IS COMPLETE. :-D

Take lots of pictures and post lots of details as you build.

Pmcg:
Thanks.  I will take the Jetting advice to heart.  I'm pretty sure an angel lost her wings when your motor went down. 

Motorrad:
Please tell me the bottom shelf is beer for your enemies

Top shelf looks good!

d**n I need someone from Idaho to ship me a case of beer I want

Motorrad:
Oh and vendors don't pay a nickle to be here n they have advertising becausethey are stand up good vendors.  That do A+ work...    Can't buy your way in on this site

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