Maintenance & Technical > KX500 Aluminum Frame Conversion (AFC)

2006 KX250F / KX500 my son rightly named "The Juggernaut"

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royceymon@hotmail.co.uk:
nice job ! welds look nice!

sylvester:
Thank you gentlemen, I wish I could weld that nice...my controbution was the spot welds done with a spool gun. Those guys at Cooper Fab took it in Wed at 3:00 and had it done Thurs by 12. I was impressed! The Juggernaut may be on the back burner for a bit... the wife's bike needs attention and our son's KTM 50 just went through another coil and stator. $$$$$

sylvester:
Slow progress this week, gas tank showed up and revealed to me that I welded the coil mount bracket in the wrong spot, so that comes off tomorrow. I used a heat gun and warmed up the plastic tank and pushed it up just enough to clear the spark plug. I have a regular plug in the pictures, but I will be finally using the stubby version.






royceymon@hotmail.co.uk:
Hi mate , ref the plug if you look at my post jan de groot i think i posted a pic of my r8 plug very short top, youl need a special cap to suit or cut the old one down +  a loan as there very expensive !!!

royceymon@hotmail.co.uk:
r8 plug!

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