Maintenance & Technical > KX500 Aluminum Frame Conversion (AFC)

2006 KX250F / KX500 my son rightly named "The Juggernaut"

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sylvester:
That is crazy ! I will keep my eyes peeled for those. I had been told to use the NGK BR8ECM and those are $11 a piece. I think we remoulded the tank so it will clear even the regular plug.

sylvester:
Got the coil relocated on the neck.. gobbs of room now! And way more protection for it too.



Coffee after 7pm is not a good idea for sleep... but great for getting things done on the juggernaut.
Hammered out a water pump protector.



And a skid plate. :-D





This is what it looks like with the tank and shrouds on. Need to get the wife to take a second job.  :roll:

sylvester:


I would like to say a BIG THANK YOU to Paul at ALL BALLS RACING. There input and controbution to this project is greatly appricated. Please vist there website for your bearing needs, and tell them you saw it here on the Juggernaut.


sylvester:
Wet rainy day outside! Looks like the perfect oppertunity to split the cases and get that wrapped up.



SHAZAM!!
Didn't even need a puller to separate the cases, I would not recomend the weighted plastic hammer tapping method...EVER. I had the three bolt puller at the ready, but I knew I was replacing the flywheel side case anyway.

A few taps and they fell apart. I know that had I been trying to save the cases and didn't have the replacement case on hand, it would have cracked for sure...murphy's law and all.


royceymon@hotmail.co.uk:
i fixed the side fins to the skid plate saved a bit of weight!

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