Maintenance & Technical > KX500 Aluminum Frame Conversion (AFC)

2006 KX250F / KX500 my son rightly named "The Juggernaut"

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royceymon@hotmail.co.uk:
like the engine colour is that powdercoat ??

sylvester:
Rust-Oleum Engine Enamel 500 Deg. paint, " cast coat iron" they call it. I didnt like the colors they had, and aluminum heat paint has been done up the wazzu. Its diffrent and I think the blue anodize trinkets will work well with it.

jbersano:
Great Project my friend!!!!!!!!!!  :mrgreen:

sylvester:
Slow progress, my father broke his hip so the bike has been on hold for a bit while he recoups.
Picked up a 1988 KX125 that someone had converted the forks over from a 97. I replaced the oil and seals, swapped the springs over for the ones from my 250 that C&M removed when he rebuilt with Race Tech stuff. Tripple clamps fit suprisingly well 2 diffrent bearings and viola.



Pulled the wheels appart, instead of going with aftermarket hubs I painted the hubs with 2011 Camaro Green, the wheels are cleaned up and dropped off for anodizing black. I am ordering RAD mfg spokes and nipples, 80% of the stock one are bent.





Doing some prelim hose routing too.



sylvester:
These are the numbers for bearings and races to fit the 06 neck to the 97 steering stem.

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