Maintenance & Technical > KX500 Aluminum Frame Conversion (AFC)

2006 KX250F / KX500 my son rightly named "The Juggernaut"

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sylvester:
Finally !!! Got something done on this beast. Money has been sooo tight. Managed to get a Hot Rod connecting rod new off fleabay for $50. I pressed the old one out and the new one in, I used dowles to align the crank weights prior and durring pressing the new together. I will put it in v-blocks and check the runout but I feel that design is fairly foolproof.

Podium Werx:
Hi how did you bend the frame rails looks good

elemeno187:

--- Quote from: Podium Werx on May 28, 2011, 08:38:13 AM ---Hi how did you bend the frame rails looks good

--- End quote ---

Read the whole thread and you will find that he already explained how he bent the rails!!

sylvester:
Thank God... progress. I was really getting discouraged with the build, I'm the type that has to be moving forward and seeing progress at least on a regular basis. Anyway radiators are bolted up, lower half of the engine is finally new and together. Now I need to order up the clutch, and piston. Thanks to all that helped advise me on the sleeved cylinder, I think I'm going to go for the limit and get the 88mm piston, when it can no longer be ringed or plated, that will be a good excuse to update the engine to a 90's verrsion.








sylvester:
I would just like to take a second to thank everyone who has helped me with product and advise on this buid, from the start to this point.

HAMMER NUTRITION  enter my customer # and get 15% off your first order, they have helped me get back to my racing form and fittness.







Angela @ XTREME GRAPHICS & SIGNS for printing out numbers for the backgrounds.
If anyone is intrested in numbers etc. PM me and I will send you her phone #
xtremesignsandgrafix.com



Boyesen.com for the sponsorship and the technical information/ advise on this build.


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