Maintenance & Technical > KX100 / KX85 / KX80 / KX65 / KX60
KX60 HELP! In need of rebuild!
Marco810:
that has happen to me before, took the clutch cover off and realized i put the shift shaft and spring mechanism weren't put together right. I would take off the cover and look in your manual how the shift shaft should go together, and try shifting it without the cover before you put it all back together
Friar-Tuck:
Rats... Big Fat Rats with Long Hairy Tails..... Ok .. Rant Over...
Hey Chris, I'm sorry dude, In a few years you will look back and laugh about the whole stinkin' ordeal...
You do understand what Mo is talking about having to turn the drive sprocket at the same time you attempt to shift
Right?
--- Quote ---.I think when the bike was running before i could shift through all the gears stand still.
--- End quote ---
Yes chris that would be correct, you see the engine is spinning (Idling) while you were going through the gears.
That's why you have to turn the drive sprocket/countershaft at the same time you click the shifter up and down through the gears.
Look through this clutch "How to" (with pic's) by another member and see if this helps...
http://www.kxriders.com/forums/index.php/topic,6752.0.html
I'm sorry Bro I'm in Northern Ca. ,
and can't afford the gaskets to put it back together let alone ship it back to you. And like Mo says,
If there is something " not right," It'll have to be repaired and or replaced...
Don't give up just yet... One washer out of place in the clutch assembly could be putting the Kabosh on the whole project...
I have a REAL PROBLEM giving up....
It's so bad in fact, I have been known to FIX things until they WERE broke....??
Tuck\o/
kwakman:
anything thats worth doing is not usually easy.you've come this far, dont lose sight of your goal.....K.
chris-mets:
Hi guys, thanks for all the advice and support. I looked more into the bike and kept turning and shaking the drive sprocket while shifting up without a clutch or anything and i got it up to fourth but weirdly...I just ordered the piston on ebay... I hope I can just put the piston on then the cylinder and head...and put all the rest of the parts on....put oil in and gas and it will start right up.
chris-mets:
Ok I put the whole bike together today except the top end cause I didnt have the piston. Then I found the piston at my friends house and put that on...and while I tried to get one circlip on it fell down into the crankshaft...Do I have to worry about this? after this i pushed the bike and put it in first gear not thinking and the new piston cracked in half FML. I ordered a new one last night though
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