Maintenance & Technical > KX100 / KX85 / KX80 / KX65 / KX60

90' kx80 bottom end rebuild

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Polloloko80:
So i got my crankshaft rebuilt and started the reassembly on sat. I finished yesterday and got some pics. I actually did this rebuild not knowing anything about 2 strokes. The only thing i had was my clymer manual the internet and youtube. So i kinda proud of myself. Although i must sdmit the shift shaft wasnt sitting properly snd ehen i tried putting the clutch cover on a got a hairline crack on my cover. I just JB welded it. Hope it works. Other thsn thst its good to go. Ima mount it on fri or sat. Cant wait to ride it.

Polloloko80:

dave916:
Did u use a crankshaft jig when pressing that crank?  Was it a tight fit when pressing?

Polloloko80:
I actually took my crankshaft to a nearby Kawasaki dealer and shop and had them do the connecting rod and big end bearing rebuild. I didnt press the crankshaft myself.

dave916:

--- Quote from: Polloloko80 on September 25, 2015, 05:03:23 AM ---I actually took my crankshaft to a nearby Kawasaki dealer and shop and had them do the connecting rod and big end bearing rebuild. I didnt press the crankshaft myself.

--- End quote ---

I meant pressing it into the cases/ main bearings{i was looking at you bottom photo with the tusk tool }

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