You guys have confirmed what I was afraid of. Seems it is the nature of the new style KX engine. The very reason I decided to upgrade from the RM was I needed a better low end for the tight mountain single track I enjoy riding so much. I read the online reviews of the '05 and all kept talking of the this excellent power throughout with a smooth hit to the mid. (I guess the MX guys and woods guys have a very different view of smooth.)

Don't read me wrong; I love the hit of a 2 stroke coming on the pipe but I need something below that hit also. I've ridden smokers for many, many years and will continue to do so. This thing right now is either on or off. No in between and no room for error without grabbing the clutch. My old RM actually had more lugging ability than this bike. (Bummer)
A quick stab of the clutch and the bike is ready to roar but this is the last thing you need when riding slick rocks, roots and mud on an off camber single track trail in the mountains. I'm sure its great on the track though. The thing is a beast in a drag race for sure!
I'm not giving up on it just yet. I'l be dropping a tooth on the front sprocket for this weekends ride. The PC pipe must also go and a fww is on order.
Never tried the spacer on the exhaust before. I'll look into that. I'm thinking the V force Reeds are already spaced back??
TFH - I hope your girlfriends new bike fits the bill perfectly. I heard the 07's have been tamed a bit to reduce the enormous hit in the bottom of the mid range.
Thanks guys. I'll keep you updated with my changes to the bike.