Kx250 1994 clutch issue 😡😡

[Murch1995]

That’s great news I thought I couldn’t have a clutch plate fault as they are new and oil is new, I haven’t measure the complete clutch plates yet but the washer 8mm is that meant to be between the bearing and push rod end or is it located behind making contact with the basket nut? I also looked through the engine when the push rod was out to position the actuator and now marked the place it should sit for example positioned the actuator and fitted rod and bearing to make sure its moving and therefore located correctly and that area of diagnoses is okay , I’m just a little confused on the washer idea , many thanks lee

[KXDINO]

The 250 does not have alignment marks , however i was refering to kx125 l models which have alignment punch marks which can be found on kawasaki workshop book 5-15 section , i have also put right a customer kx125 who did not align those marks up and was not working right. even the friction plates on the kx125 l models need to be correctly fitted as they are cut tangentially and radially, the first and last friction plate must be installed so the grooves run toward the center of direction of the clutch housing rotation, just a note for anyone who has the models.

[Murch1995]

Hello all, I still have no luck with the issue I’ve tried a washer and still doesn’t work I’m going to have one last attempt of adjustment and from there on I have no idea on curing this fault! Any other suggestions would be great, many thanks, Lee.