Maintenance & Technical > KX500 Original

2000 KX500 Project

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sandblaster:

--- Quote from: alward25 on October 23, 2013, 03:49:31 PM ---Ya, somebody mentioned to drill a hole , pound it out and tig weld it, that would be wierd :wink:

--- End quote ---

You spelled Weird wrong  :-P

Pmcg:
Weekend progress.  A hot plate and freezer are the only way to install bearings.  turned out to be an 8 beer job as I installed the shifter forks backwards a few times. 

JB Weld applied to the cases. 


Bearings in


Tranny in

Pmcg:
Am I missing a collar on the output shaft?  Parts diagram calls for part#92143-1370 but I can't find it anywhere on the table. I'm ready to put the cases together and really don't want to do it twice. Thanks

Pmcg:
I put a mic on it and it doesn't look like anything else will fit in there. Help!

cbrfrenzie:
The collar goes on after the cases are assembled.  That is where the sprocket is mounted.  There should be an O ring (92055), collar (92143), sprocket then circlip (92033)... in that order.   :-D  The part numbers are from www.bikebandit.com

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