Maintenance & Technical > KX500 Original

2000 KX500 Project

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Pmcg:
So I still have some play in the kips rod after replacing the seal. I know motorrad had to replace the rod after performing a pressure test. My question is what did you use to apply/test the pressure?  Is there a certain tool?  Should the piston be at bdc?  How much pressure?  Thanks.

sandblaster:
You can buy a tool or you can make one..

http://www.oem-cycle.com/forum/viewtopic.php?f=40&t=516

Remember to test positive and negative pressure.
Should hold 7lb overnight.

Pmcg:
Thanks blaster. You site is great. What is the plug in the pictures for?  The exhaust?

sandblaster:
Yes, one plug is for the exhaust, the other plug is for your carb boot.
I think somewhere on KXriders is a pic of Motorrad's complete set up.
IF nobody chimes in I'll see if I can find it after work today.

Pmcg:
Poor mans leak tester.

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