KX Riders

Maintenance & Technical => KX250 / KX125 => Topic started by: adam9185 on April 12, 2012, 09:06:22 AM

Title: 2006 KX 250 REBUILD
Post by: adam9185 on April 12, 2012, 09:06:22 AM
I started this bike a few months back but ive only just managed to get some pics uploaded.

I started off totally stripping the bike and sending the frame off to a friend to have the Head angle altered to get rid of the (to steep head angle) problem.
Big thanks to KXDINO for all the help and info
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/20120326_183855.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/20120326_183824.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/20120326_183815.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/20120326_183846.jpg)
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on April 12, 2012, 09:09:29 AM
Once painted you can hardly tell its been done
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/20120328_190101.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/20120328_190207.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/20120328_190134.jpg)
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on April 12, 2012, 09:21:37 AM
Engine in with VHM Head, V force 3 Reed Valve, Full Hinson Clutch!
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/20120412_160536.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/20120408_221445.jpg)
Title: Re: 2006 KX 250 REBUILD
Post by: AllOut84 on April 14, 2012, 01:26:00 PM
Good looking build
Title: Re: 2006 KX 250 REBUILD
Post by: KevinTwoStk on April 17, 2012, 08:21:45 PM
Thanks for starting a build thread...I've been hoping to see this as a complete bike.

How much was the head angle altered?
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on April 18, 2012, 07:37:58 PM
Well it was a friend who did it for me so it was only ?50.
I've fitted the race tech gold valve kit type 1 in the forks and the G3-LD in the rear now and the suspension is on.
I'm mainly waiting on delivery of my wheels to finish her off now, will get some pics up with my original wheels on though.
I've also put in a Boyesen X-wing, has anyone tried one of these and know if it actually does anything ha?
Title: Re: 2006 KX 250 REBUILD
Post by: Sapper on April 19, 2012, 12:12:35 AM
What Kevin is asking is how many degrees was it altered. I'd like to know as well. Is there any others that did this? This isn't exactly something that is easy to do R&D on. It's pretty much a one-shot, one kill deal.
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on April 20, 2012, 09:02:25 PM
KDINO gave me all the info, the head has been opened out 3mm at the bottom, with a pc link im now running a head angle of 27.5 degrees.
My wheels arrived yesterday so ill be riding it on wed next week so ill be able to tell you if its actually worked haha, ill be taking my stock 05 with me aswell so i can jump from one to the other to compare.
Title: Re: 2006 KX 250 REBUILD
Post by: KXDINO on April 20, 2012, 10:42:45 PM
One i first went about to fix the kx250 05/08 ill handing frame ,i lengthen the pull rods by 3mm ,same as pc link,it improve it a bit so i knew we were heading in the right direction.Next step was to alter frame from 26 to26.5 degrees,bingo" no more loosing the front end half way around a corner ,and can power slide with confidence.And the best thing is you can fine tune with different length pull rods.See Kawi made a mistake in my line of thought , they went from 27 degrees and 113mm trail in 04 to 26 degrees and 105mm trail,in 05 to 08 .Back to back test i have done between std and modded , and i can tell you the std one is a accident waiting to happen.In giving the 05 to 08 less trail you give it less grip around a corner.Less offset in the triple clamps would of helped as well ,but as far as i know kawi didn;t change offset between 04 to 05/08.they just steepen the head angle.No wonder team green used offset bearing cups on that model.As for adam bike it looks to be a weapon,im confident he will be impressed with this mod as i have for over a year.It got to the stage were i was going to sell it because of this fault?Not now i will keep it for as long as i am able to ride dirt bikes.      KXDINO.
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on April 21, 2012, 05:59:42 AM
Here is a quick pic, not put the discs or sockets on the wheels yet and i have some carbon frame guards and a few little bits to add.
Im gonna get some proper pics done on Tuesday so Will upload them all then.
Hope you like anyway.
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/20120420_201008.jpg)
Title: Re: 2006 KX 250 REBUILD
Post by: kawboy on April 22, 2012, 01:10:52 AM
I love the graphics and seat cover. I think I'll put those on my  '05.
Title: Re: 2006 KX 250 REBUILD
Post by: ef5 on April 22, 2012, 01:50:35 AM
Where did you get the seat cover?
Title: Re: 2006 KX 250 REBUILD
Post by: The Flyin Hawaiian on April 22, 2012, 05:38:50 AM
I love the graphics also! Who made them? Kinda gives it a retro look.
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on April 22, 2012, 08:40:17 AM
The Seat cover is from Danger UK they make custom graphics and seat covers. I got the graphics from Merge Deals, there both UK firms.
Just awaiting my JT gear to complete the full retro look.
Title: Re: 2006 KX 250 REBUILD
Post by: 1989kawasaki on April 22, 2012, 09:37:46 AM
is the seat and graphics supposed to resemble the 88 kx250s?
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on April 22, 2012, 10:13:02 AM
Yeh was goin for that era, more so from the 500's though from watching videos of George jobe and Nicholl etc.
Title: Re: 2006 KX 250 REBUILD
Post by: dirtjunkie85 on April 23, 2012, 09:13:09 AM
Gorgeous bike.. Looks brand new. I love the blue seat into the blue on the shrouds. Great build.
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on April 25, 2012, 07:16:26 PM
Still waiting to ride the bike (rubbish UK weather), I've had some proper photos done which i will upload as soon as i get them back.
Hopefully ill be able to give you a ride report after this weekend.
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on April 27, 2012, 04:51:27 AM
Well here she is, never goin to look like this again haha!
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/ABM_0873.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/ABM_0784.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/ABM_0787.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/ABM_0768.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/ABM_0821.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/ABM_0844.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/ABM_0831.jpg)
(http://i160.photobucket.com/albums/t197/AdamDarby_2007/ABM_0885.jpg)
Title: Re: 2006 KX 250 REBUILD
Post by: Foxx4Beaver on April 27, 2012, 04:56:23 AM
that is a sweet ass looking bike!!
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on April 27, 2012, 05:19:55 AM
cheers
Its a shame kawasaki don't still make them
Title: Re: 2006 KX 250 REBUILD
Post by: The Flyin Hawaiian on April 27, 2012, 07:32:56 AM
Looks great! Any info on that cylinder head? Higher compression? Lower compression?
Title: Re: 2006 KX 250 REBUILD
Post by: andydunne on April 27, 2012, 10:34:31 AM
That looks kick ass 8-) fair play and well wear!!
Title: Re: 2006 KX 250 REBUILD
Post by: 1989kawasaki on April 27, 2012, 10:37:41 AM
SWEET!!  :-o i wanna see a vid now
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on April 27, 2012, 06:12:55 PM
The VHM head is lower compression, apparently its to high for Europe standard?
Title: Re: 2006 KX 250 REBUILD
Post by: adam9185 on May 04, 2012, 11:13:18 AM
I finally got to ride the bike this week!
WOW what a difference its like a different bike now, loads of confidence in the front to the point i can power slide whilst stood up now, the front feels planted and i can control the rear wheel with the throttle.
Hoping to get the clickers dialed in on Sunday and it will be perfect.
Title: Re: 2006 KX 250 REBUILD
Post by: KevinTwoStk on May 11, 2012, 08:49:11 AM
Gorgeous bike...and it's great to hear that the new head angle made such a difference.