Commercially available service offered by members of KXRiders. > Powerdynamo Ignition w/ 100 watts of lighting

Crazy Al Racing's Powerdynamo Ignition/Lighting System.

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Larry Wiechman:

 2.2mm or .0866 is 16.18? BTDC on a KX500.

wardro:
I have installed the kit, bike runs great, however, I'm having a problem with the lighting/charging.  Does anyone have any suggestions/wiring diagram for the regulator/rectifier   Mine has five wires, 2 black, 1 red, 1 brown, 1 red/green

Does the two black wires connect to the two black wires from the stator?  If so, does it matter which black wire from the stator connect to a specific black wire on the regulator/rectifier?
Does the red wire go to the battery?
Does the brown wire go to ground?
What purpose is the red/green wire?

Thanks in advance.
Ron

alward25:
Brown ground
red battery
2 black from stator go 2 black on reg
red/green not used

so Ac power comes out of stator to reg ( black wires) comes out of reg/rec as DC through red to battery/ brown to ground.  red/green not used

Hope it helps
Alex

Brute:
FINALLY got the KX5 on the lift after hernia surgery three weeks ago and everything being put on hold. Loaned my flywheel puller to someone (not on here) and can not remember who. Name is not in my 'Loaned Tool' notebook either. Looking forward to lighting up the beast!

Brute:
Got to ask. Did you guys that did the 100 watt conversion take a mirror and flashlight and check tank to coil clearance? I just finished installing the stator, timed (.088) the flywheel, cut off the tab on the coil, and put two slots in mount. After installing it and the tank, I took a look and the coil is hitting the tank on the inside right, and has less then .250 (1/4?) on the other side. I am running the stock tank. I have room to put more slots in the coil mount, but may end up making a wedge to put under the coil to angle it a bit and put a separate ground wire on it just to be sure it is grounded well. I am wondering if the aftermarket tanks have more room under them between the frame and tank?

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