Maintenance & Technical > KX250 / KX125

My 88/91 KX250 project

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Caddy 16v:
hi,

I got a free 88 and 91 KX250 given to me a while back, I'm in the process of rebuilding the 91 one first. So far I got the cylinder bored and got some parts ordered. I will be updating the pictures as I go. Next up is the frame and putting the engine back together. I'll let the KX500 swingarm on the 91 to see how it handles. So far it has been a great learning experience :-D

Caddy 16v:
So I made some progress, assembled the engine, put some newer handlebars on it plus grips and levers, next up is painting the frame and fabricating the top engine mount plus the cooling system.

Caddy 16v:
Got the frame painted, the engine assembled and put in for now, next is the cooling system when the parts arrive :-)

Caddy 16v:
Made some progress:

Bolt kit:






Still waiting one some parts to finish it so I can test the engine, also the plastics are really dull and worn by the sun, any tips on how to improve the looks? Will a heaadlight restore kit work?

1989kawasaki:
i bought the same bolt kit from motorsport fasteners for my 89 kx250

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