Maintenance & Technical > KX500 Steel Frame Conversion (SFC)

Can I join the club?

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gwcrim:
The head is one of Stewarts billet jobs.  I sold it though.

jrowley85:
hey gwcrim, im lookin into doing one of these builds when i get back and since i dont own a machine shop i was wondering how much it cost you to get the swingarm, bushing, and motor drilled out??

gwcrim:
No one can be wondering what happened to this build more than ME.  5 years later, I'm back on it.  I could write a book about the BS that has happened to the engine.  Many of the chassis parts have been scavenged to fix another 250 that my son has worn out.  Been through a KLX450 and now on a KTM 300.  Regardless...

Bottom end is done.  Frame is powder coated.  I'm going into full assembly mode before I die of old age.  I'll try to take pics and document as much as I can. 

Two biggest hurdles left:  fuel tank and head stay.  There is a plastic shop near my house and I hope to convince them to cut and weld the tank.  Head stay ought to be easier.

sandblaster:
Can't wait to see what you come up with..

Foxx4Beaver:
wow...just read the whole thread, sounds interesting...love to see some updated pics.

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