Maintenance & Technical > KX500 Aluminum Frame Conversion (AFC)

KX500/250 Journey....

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sintax:

--- Quote from: Good on December 04, 2008, 01:23:55 AM ---Man that's nice.  Where are you having your pipe made?  I'm extremely interested in a custom pipe.

--- End quote ---

Its this shop out in Placentia, CA. I'll give more info once I get the bike back and get to look it over. I'd hate to send you out their way, only to get my bike back and not be happy.

KXDINO:
On my 250/500 Hybird I  used a complete FMF system for a 450/500 from service honda.

Had to cut rear mount off expension chamber , made a bracket and rubber mount off kx250 08. muffler needed both
mounts repositioned and a small angle change , to get it up higher .

A small cut and reweld just before the muffler section.

I used the 250 radiators on mine, but had it modified to a 500 system.
I had to blocked the lower holes, and angle the tanks for clearence then add a hole  and pipe on left radiator
i went that way to keep it orignal looking .

the top holes between the radiator i enlarged to 500 size.

the 250 radiators have extra cores

KXDNO

jc7622:
That looks good.  I just answered your question about the KX/KDX hybrid in the 125 forum in terms of what steps were involved.  Look them over and see how it compared to the 500 hybrid.  I would like to know how hoard it is compared to the KDX/KX build.  Evidently the pipe is an issue on the 500.  On mine the KDX pipe fit perfectly (with new hangers) and mated up perfectly to a KX250 silencer.

KXer:
Any word on that pipe yet Scott?  The Service Honda one fit alot better than I thought it was going to, might consider that still?

gwcrim:
Yeah.... tell us about the pipe.  I need one just like yours.

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