Maintenance & Technical > KX250 / KX125

She's Alive !

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alan:
My book says 109-171 so it is outside the service limits! :-o :-o

hughes:

--- Quote from: TaKeN on March 29, 2007, 04:55:54 AM ---Just did a compression test with the throttle wide open,


and i got 105 PSI, this is with the engine stone cold,


Is this good or bad ??


Blackkx - Well, the cylinder and rad are quite warm, not scolding hot but hot enough to make you remove your hand after a few seconds :)

--- End quote ---


Retest with warm engine. Start engine up and get it up to operation temp and retest. Then compare the two readings.

hughes:

--- Quote from: TaKeN on March 27, 2007, 09:18:23 AM ---Whilst we are on the subject :)


When i checked the bore ( Cylinder )


On the bike, there were markings on the inside of the cylinder about 1/2 an inch wide going down the bore


There were probably about 8 or 6 of these marks all around the 360 degrees of the cylinder where the piston or rings have started to grow ( I assume )  Is this normal ?


The markings are spaced equally all around the inside of the bore. They weren't deep gouges.. just a different colour to the rest of the bore.

--- End quote ---

Cold seizure? This was after your rebuild right? Can you post some photo's of the piston and cylinder??

TaKeN:
Will retest with a warm engine tommorow.


As for a seizure, i don't think it has seized because the engine never locked up on me or stopped at all.


The marks look like wear marks to me, i will get some pictures up tommorow :)


Yes, this is after a fresh rebuild


Had the cylinder fixed, machined, welded, nicasil plated.

Then i put a new piston and small end bearing in , oh and new base and cylinder head gasket.



The " Marks " as i call them are not realy marks, they are just areas of the cylinder that look a little bit shinier than the other bits :(

TaKeN:
Update !

Engine was in pieces after i compression tested it , so i stuck the head back on and stuck some oil down the barrel to seal the ring against the bore a bit better ;)

I got 115 psi this time, ive not tested it warm yet.


Right, so, i remove the head, the exhaust and then the power valve cover. " OH **** " the arm with moves the power valve control shaft out has somehow jumped off :| , so the power valve hasn't been opening.

Is this why i was getting missfires ?


" Oh well, i might aswell remove the jug now whilst i'm here "


Here are the pictures that i would LOVE for you guys to have a look at and comment on, its currently 10 minutes past 3pm here and its realy sunny :)


http://images.filecloud.com/404622/New%20Nicasil%20Plate%20--%20Possible%20Damage%20001.jpg


http://images.filecloud.com/404623/New%20Nicasil%20Plate%20--%20Possible%20Damage%20002.jpg


http://images.filecloud.com/404624/New%20Nicasil%20Plate%20--%20Possible%20Damage%20003.jpg


http://images.filecloud.com/404625/New%20Nicasil%20Plate%20--%20Possible%20Damage%20005.jpg


http://images.filecloud.com/404626/New%20Nicasil%20Plate%20--%20Possible%20Damage%20007.jpg


http://images.filecloud.com/404629/New%20Nicasil%20Plate%20--%20Possible%20Damage%20008.jpg


http://images.filecloud.com/404630/New%20Nicasil%20Plate%20--%20Possible%20Damage%20009.jpg


http://images.filecloud.com/404631/New%20Nicasil%20Plate%20--%20Possible%20Damage%20012.jpg


These are big pictures, so they might take a while to load ;)


Please be honest with me and tell me whether it needs replating again or not, the piston appears to be ok :)


If you need any more pics please ask, but i would like to put the bike back together tommorow so i can have a good ride :)

Thanks again for all your help so far gents, i realy appreciate it.

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