Maintenance & Technical > KX500 Steel Frame Conversion (SFC)

KX250 Chassis With 500 Motor

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gwcrim:
I have a crazy kind of bike friend who happens to be a welder by trade.  I mentioned this idea to him and he offered his services.  That takes care of a certain portion of the project.  There's a machine shop nearby that has done some custom work for me in the past.  There's another situation solved.  I'd most certainly do a compression release during the tear down.

Just need to get answers on this pipe situation. 

Then I need to get over the idea of sacrificing a bike.  That will be the hardest of all!

gwcrim:
So Hillclimber, what did you use to fabricate that pipe?

hillclimber147:

--- Quote from: gwcrim on April 05, 2007, 04:42:02 PM ---So Hillclimber, what did you use to fabricate that pipe?

--- End quote ---

I cut along one of the factory seams, rotated the pipe to where I needed it,tacked it, then made one more cut,rotation and tack weld. Just route the pipe to where you need it to go. Try not to change the internal volume and/or dimensions of the pipe much. Here is an interesting link to Two Stroke Pipe theory:
http://www.maxxtraxxusa.com/Tuned_Pipes_3608.cfm

Also download this PDF, very good info if you've ever wondered about two strokes in general:
http://edj.net/2stroke/jennings/

demographic:

--- Quote from: gwcrim on April 04, 2007, 07:01:00 AM ---Looking as closely at that pipe as my old eyes allow.... the first 4 letters are FLOW.  Flotek it is not.  I posted a link to that photo on DRN to see if anyone can identify the manufacter.

--- End quote ---

As far as I remember Flow make the formers that stamp out the aftermarket expansion chambers, it said something about it in Eric gorrs book but I can't find the exact wording right now.

I assume that they have also done so for the Zipty spannie but I can't see anything about it on my zipty spannie :?

gwcrim:
Thank you Hillclimber.  I suspected that's what you did.  Looks pretty good, though a bit impractical for the every day rider. 

I kinda thought that Flow was the name on that pipe, but since ya cant see the rest of the tag on it, I wasn't sure.  Do they have a website?

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