Maintenance & Technical > KX250 / KX125

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umberto:
Thank you ninja. I've enjoyed this flip a lot, and can't wait to ride it and see how all the parts work when put together. I just hope I don't get attached to it. :-D

umberto:
I was able to sneak out to the garage for a little bit this evening. My 12 mm x 1.25 tap came in, so I fixed the threads on the crank and installed the ignition. I then sorted and cleaned the electrical connections, and wired in the kill switch which had slightly different connectors. At this point I looked around at how little I had left and decided to keep going. I drained the old ratty fuel and installed the tank with a Tusk gas cap and the Tusk vent hose I purchased. I then added the radiators, guards, and shrouds. Lastly I installed the pipe and silencer.  





After I took those pictures, I put the swingarm stickers on.





I decided to wait on starting it until this weekend; I still want to clean the carb and maybe start it during the day so I don't aggravate the neighbors any more.   :-D

FL_Sharpshooter:
Looks awesome, nice work!

umberto:
Thank you FL_Sharpshooter!  It's been a lot of fun to work on. Plus I got to clear out some leftover stuff from my parts bin.  8-)

umberto:
I was able to take a little time off work today, and got the final bits done on the bike.  I rolled it outside and it started on the 3rd kick.  It idled really high, and the muffler was way beyond blown out.  I killed it, adjusted the idle and the air/fuel screw and tried again.  The idle was even higher.  I decided to pull the carb off and see what was up.  It was pretty clean already, but I went ahead and used my jet cleaning files and some carb cleaner just to be sure.  While I was putting the top back on, I noticed that he had unscrewed the throttle cable from the tube which pulled the cable out 1/2" or so.  I screwed the cable back on, and that fixed the idle issue.

I pulled the silencer apart and not only was the packing almost entirely gone or soaked in oil, the holes in the tube were all gummed up.  I cleaned it all up and replaced the packing and the difference was crazy.  I guess it was just a straight through pipe before.

I rolled "Flipper" outside and kick her over again.  It fired on the first kick and settled in to a nice idle.  I put her in gear, and the transmission and clutch worked great.  The back brake was another story; it needs to be rebuilt I'm guessing.  I made a heat cycle around the neighborhood, and rode her back into the garage.  Hopefully I can get the rear brake fixed and go riding soon to get her broken in.  Then I'll set her free to another owner.   :mrgreen:



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