Maintenance & Technical > KX250 / KX125

2004 KX 125 Rebuild

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DP3601:

--- Quote from: Foxx4Beaver on April 18, 2016, 12:37:05 PM ---if it's "jetted right on", it shouldn't be smoking a lot.
there is a seal on the KIPS shaft...part number 92049-1238, and if it's worn/leaking, then it will show a little more black oil than normal when you pull the cover.

you could have a bad clutch side crank seal too...which would allow it to suck tranny fluid and burn it, causing the excessive smoking...a possibility.
and if it does have a bad crank seal, you'll never get it jetted correctly.
[/quote

There is a lot of oil. It poured out when I pulled the cover. I have been lucky not to pull the cases apart but I think its time to just do it.]
--- End quote ---

Foxx4Beaver:

--- Quote from: DP3601 on April 18, 2016, 01:36:13 PM ---I have been lucky not to pull the cases apart but I think its time to just do it.

--- End quote ---

yup...then you'll know what you have, and can start fresh with a tight motor.

DP3601:
When I pulled the exhaust valve cover this is what poured out... Not good! 


Ive been putting off splitting the cases so I decided it was time to replace the bearings and seals through out the engine so I know it would be nice and tight.

DP3601:

Motor pulled, trying to decide if I want to powder coat the frame while she's apart.


Motor pulled and it begins..



DP3601:

Pulled the cover off and they had no gasket, so there is a little bit of a mess I need to clean up.

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