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1998 KX500 ENGINE BUILD For Tim

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sandblaster:
We have a 98 KX500 engine in for a full rebuild.
The very first thing we did was to take it outside and wash it...
Nothing worse then working on a dirty engine and contaminating everything as you open her up..



Nice pretty blue hose



Happens on almost every one of these...  :x



Everything seemed to be ok until we heard this

https://youtu.be/4Zw9urYXxw0

Tim, one of these bad boys is for you...

sandblaster:
Of course we already ordered our standard list of replacement parts
Seems like this list continues to grow..  :-o

92028  BUSHING                   92028-1551   
92046  BEARING-NEEDLE            92046-1193 
92022A WASHER,22.3X38X3.0        92022-1832 
92022  WASHER,22.5X46X2.6        92022-1739 
92045  BEARING-BALL,6001C3ML01   92045-1235 
92022C WASHER,12.3X20X0.5        92022-269 
92022B WASHER                    92022-1942 
(3)  92045  BEARING-BALL,608MC3       92045-1305 
59051  GEAR-SPUR,WATER PUMP,11T  59051-1129 
92028  BUSHING,26X35X14          92028-131   
92045  BEARING-BALL,6305         92045-1011 
92045B BEARING-BALL,63/22T2C3    92045-1134 
92045C BEARING-BALL              92045-1233 
92045D BEARING-BALL,608MC3       92045-1305 
(2)  92046  BEARING-NEEDLE,HK1210     92046-1010 
92055-1343 O-RING                92055-1343           
(2)  92046-1052 GOVERNOR BEARING      92046-1052           
(2)  92045-1027 BEARING               92045-1027           
(2)  92055-035 ORING                  92055-035           
92045-036 BEARING                92045-036           
92045-1235                       92045-1235           
92022-1942                       92022-1942           
92022  WASHER,17.3X28X1          92022-255 
92033  RING-SNAP,24MM            92033-026 
 (2)  92033A RING-SNAP,18MM            92033-029 
(6)  92033B RING-SNAP,25MM            92033-1089
92046  BEARING-NEEDLE,KT202614   92046-1170
92143  COLLAR,25X32X10.5         92143-1370
KICK START SPRING     92081A SPRING    92081-097
(4)  92042-007 PIN DOWEL 6.3 X 8 X 14   92042-00
(5)  610A0408  ROLLER 4 X 8      610A0408
(2)  482J4000 CIRCLIP SELD BEM FIT   482J4000
"0" RING 92055-025
480j2400 cir clip type c 24mm      480j2400
GASKET,EXHAUST PIPE          11009-1949
BOOT                49006-1179
RING-O                92055-035
RING-O,5.5X1.5             92055-1343
RING-O,19.5X1.5          92055-055
(2) RING-O,17.5X1.5          92055-022
(3)               92043-1373

Besides that we are getting some new gears, clutch kit, Squish mods, Team Green mods, Motorrad mods, Pinsonnault Racing crank Balance, Decomp, and perhaps a bit of Port timing advancement.... So we will see what happens on this one as the customer is still undecided how far they want to take it.
And yes, it will be Vapor Blasted to perfection  8-)

sandblaster:
Oh yeah, there's talk of a 2 piece clutch cover but I'm out of adapters right now  :x

alexander-vmann:
that clutch cover crack is nothing compared to the one on my 93 :-D

sandblaster:
Oh yeah, they can get a LOT worse  :lol:

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