Maintenance & Technical > KX500 Steel Frame Conversion (SFC)

2003 KX 250 SF Conversion

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umberto:
I got a lot of work done since my last post.  I ended up buying another CR pipe and doing some splicing to make the pipe fit better without denting it too much.  I added an inch to the section that goes towards the ignition side, and then a pie shaped piece (about one inch at the top, and about 1/4 at the bottom) to bring the pipe around the coolant transfer pipe on the cylinder head.  All in all I am pleased with the pipe.  I also found a nice used FMF Q silencer and got that mounted as well.  The previous owner had cut off the lower silencer mount, so I improvised a bit with a triangle mount.  If it is not strong enough, I may have to have the lower mount repaired.  I also got the radiators mounted and the hoses ran.  I had to grind the weld down on the frame for clearance, and weld over and drill and re-tap the mounting holes on the bottom.  The new location required redoing the radiator braces.  I made them out of some material at welding class, but I may redo them in aluminum this weekend.  I am now down to the wiring, airbox, and details.  Hopefully I can post a ride video this weekend.  I realized I never bought plastics for the bike, so it will be a bit hooptyfied.  No redneck jokes.   :-D





New lower pipe mount:

Foxx4Beaver:

--- Quote from: umberto on June 26, 2015, 09:28:53 AM --- No redneck jokes.   :-D



--- End quote ---

that silencer should say "Louisville Slugger" on it! :-D

just kiddin, I love the long "Q" silencer look on the conversions.

umberto:

--- Quote from: Foxx4Beaver on June 26, 2015, 09:53:39 AM ---
--- Quote from: umberto on June 26, 2015, 09:28:53 AM --- No redneck jokes.   :-D



--- End quote ---

that silencer should say "Louisville Slugger" on it! :-D

just kiddin, I love the long "Q" silencer look on the conversions.

--- End quote ---
That's so funny, I was laughing about how huge it is while I was making the mounts today.  It makes the other models looks like toys.  I am trying to put as much silencer on it as I can.  I think the neighbors are ready to shoot me for all the motorcycle noise that comes from my driveway on a daily basis.   :evil:

Foxx4Beaver:
a Louisville Slugger decal would look awesome on it. :mrgreen:

motopunk:

--- Quote from: umberto on June 26, 2015, 11:24:54 AM ---
--- Quote from: Foxx4Beaver on June 26, 2015, 09:53:39 AM ---
--- Quote from: umberto on June 26, 2015, 09:28:53 AM --- No redneck jokes.   :-D



--- End quote ---

that silencer should say "Louisville Slugger" on it! :-D

just kiddin, I love the long "Q" silencer look on the conversions.

--- End quote ---
That's so funny, I was laughing about how huge it is while I was making the mounts today.  It makes the other models looks like toys.  I am trying to put as much silencer on it as I can.  I think the neighbors are ready to shoot me for all the motorcycle noise that comes from my driveway on a daily basis.   :evil:

--- End quote ---

the bike will come out great, when it is finished ... very good work umberto ...

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