Maintenance & Technical > KX500 Steel Frame Conversion (SFC)

2003 KX 250 SF Conversion

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tobys 2 strokes:
Your going to like tuning it :-o
you have to remove the slide for every adjustment with my ziptie tank its a pain in the butt and the one in my T4 is worse you have to remove the carb every time other than that the are great.

umberto:
This conversion is so tight, I have to disassemble this bike to do just about everything anyway. I'm pretty excited to ride it.  I think my old carb was worn out a bit, so this should really wake her up.

DoldGuy:
That is a 44 Lectron, Packard can (or could) turn down the O.D. Of the carb to fit the stock intake boot just as the PWK.

Umberto, I hope your cable setup works well for you, if you have issues, I posted about the cables I had made specific to the KX500 using a Lectron & the stock throttle assembly, which fits very well.

I'm also curious about your PWK that was on your 500, have you pulled the main jet block off to inspect its o-ring (has 2 security torx bolts holding it on)?

DoldGuy

umberto:
Thank you for clearing the carb size up Doldguy. We talked about a lot of different things, and I was more focused on tuning and installation. Plus I have the attention span of a gnat.  :-D. Dennis did turn it down quite a bit, but he still recommended boiling it for long term. It's close, but just a bit bigger. The throttle cable works really smoothly so far, but I'll keep an eye on it. I don't want to hang a throttle on something this fast.

I'm at a swim meet with my son today, but I will take a look at the stock carb when I get home tomorrow. I am assuming it is worn because it ran so much better with Danger's carb on it, even though the jetting was close in both carbs.

alexander-vmann:
new carb? now im kinda jealous :-D cant wait to see goliath run wide open :-o

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