Maintenance & Technical > KX250 / KX125

1989 kx125 restoration master thread

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queen of spodes:
Earlier this year I bought a project bike not knowing what all I would get into.   I've asked for some help along the way but thought I'd share a few pics of the bike before I got it and now that I am working on it.

Here's the bike from the Kawasaki brochure:

left side


and the right side:


I have no illusions about my resto coming close to showroom quality, but I hope to get it in the same ballpark. 

queen of spodes:
Here are a couple pics from a previous owner.. from what I learned this bike had been passed around to a couple people after being rescued from a bad owner.   Nobody wanted to dive in, and after taking it apart I see why!

note the 88 graphics on the radiator shroud




Next, strip down

queen of spodes:
Some close ups of years of abuse/neglect

Doesn't look so bad here?


Check out that sprocket!


right side.  engine was drooling fresh oil from somewhere...


swingarm was dirty but serviceable


footpegs & mounts trashed


queen of spodes:
Carb & boot crusty




lots of corrosion here, but the bike put out a nice fat blue spark


orange RTV, tell tale signs of shade tree mechanic 


clutch pack looked pretty good considering the outside of the engine and frame


queen of spodes:


had to grind down the sprocket welding to get the cases apart


no idea what was going on here... the more i looked at this bike the less I tried to think about it. haha.


source of the oil leak - cracked drain plug threads.  have to find some different cases...


crank and rod looked ok and spun freely.   sending it off to get rebuilt with OEM conn rod & bearing kit


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