Maintenance & Technical > KX500 Aluminum Frame Conversion (AFC)

1992 KX 500 to KX 250 F 2011 Conversion

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cmotodad:
Are the insides of the sq. tube 90 degree corners? If so, I did that to a CR500 and the rails cracked pretty quickly from it being too thin on the corners. I went to radiused sq .tube and have had good luck.

sandblaster:
I like your lower engine mounts...



German-need-help:

--- Quote from: cmotodad on October 09, 2013, 11:12:44 AM ---Are the insides of the sq. tube 90 degree corners? If so, I did that to a CR500 and the rails cracked pretty quickly from it being too thin on the corners. I went to radiused sq .tube and have had good luck.

--- End quote ---

Yes there are also 90° corners inside.
The OEM Kawasaki Tubes are 2,5mm thick and we have used 3mm thick tubes.
There will be enough material for a small radius ;-)

German-need-help:


German-need-help:
Hey Guys,

which radiators did you use for your build?

We will use the KX 500 radiators...
right side is fine! left side is very very close!
It would be nice if the left radiator will be about 1 cm shorter...

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