Maintenance & Technical > KX500 Aluminum Frame Conversion (AFC)

2010 KX250F + 1994 KX500

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USMC 500:
Chuck Norris brushes his teeth with a kx500 conversion toothbrush..... :-D

agentwilliams:
Progress at last!
I teamed up with my old moto-bro Ray from goldmedalwelding.com and made the brave cuts on the frame.
The stock "y" was re-used, jfab frame rails are in place. We will re-use the stock motor mounts, relocated for the K5 of course.
When he does the finish welding, i'll post some better pics. This man can weld!

motopunk:

--- Quote from: sandblaster on March 06, 2013, 03:34:15 PM ---NGK BR8ECM



--- End quote ---

i use only this plug in my 250, 360, 500 ... its easy handling and on the big engines it gives the right clearance to the tank.. :-)

nice bikes on the first look,  :-D   ... its a little bad that the k5-engine is worn out, but new rod,piston crank bearings seals and plating and you´re back in business and it make sure, you have a great engine in the af-frame if you finish the projekt...  :wink:

service honda use a light modyfied cr500 exhaust on their kx500af-bikes... you can buy a aftermarket cr500 pipe and weld the right kx500-flange on it for the cylinder-fitting . thats easier as cutting off and welding together the whole old k5-pipe ... :-D

agentwilliams:
Thanks Motopunk. The CR pipe is becoming necessary with SH not having anything available for the last 3 months!
What year of CR pipe?

LundMx:
Go with 89 to 01 cr500 pipes. Fits good on the 09-13 kx250f frames. I will try to post photos of how i welded my pipe to fit. Should be the same for you

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