Maintenance & Technical > KX500 Steel Frame Conversion (SFC)

04kx250/500

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edgar_kx3:
My conversion is a 04 kx250 frame and a 92 kx500 engine. wheels, brakes, and forks are from a 09 kx450. shock and swingarm are from a 05 kx250. few pics here, it is almost done.

The Flyin Hawaiian:
Lookin good! Love my 04 KX250/500 conversion!

edgar_kx3:
what airbox boot works i put the one off my 06 just to see and its not gonna work at all. does the 03/04 boot work???

edgar_kx3:
almost there need to get my airbox in, and finish welding up the pipe and the rear pipe mount!!







Ended up cutting about one inch of the can off to shorten the silencer so it would line up with the rear mount

The Flyin Hawaiian:
I used the 500 airboot with a adaptor plate. Also used a 91-94 KDX250 intake for added shock clearance. I also cut the lower radiator bosses out of the frame and welded them slightly forward for rad to cyl. head clearance.

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