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Author Topic: Sunny Garcia Pro surfer KX Guru Racing KX500 build  (Read 27921 times)

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Offline WRXBRUMBY

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #15 on: September 17, 2018, 11:48:16 PM »
You have your finger in many pies sandblaster   :-)

Keep up the good work and good luck with the build.
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2008 FE650 (KX500 but with manners and E-Start)
2003 KX500 Scares me! (Reminded me I couldn’t ride well)
1997 TE610 Arm chair! (Made me think I could ride)
2000 CT110 Fun!
1986 KDX200 SOLD! (But looking for another)
1970 AG100 Still makes me 😀

Offline sandblaster

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #16 on: September 24, 2018, 10:30:56 AM »
Something cool showed up this afternoon.
Tom Morgan Ported, polished, head re-cut, decomp, the works.
I have played with a lot of porting myself and for a good all around MX port job this would be hard to beat.
More power everywhere..
You must run good fuel..
This will do the job.



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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline reklessj

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #17 on: September 24, 2018, 12:03:44 PM »
Is Tom still saying C12 and Redline?
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My rides: 1994 KX500, 1988 T4, 1998, ZXI 1100 JETSKI, 2003 MOUNTAIN CAT 900
WIFES (Baby Fiver) rides: 2004 KTM 105SX,1992 LT250R, 1995 ZXI 900 JETSKI,  2011 RMK 600
SONS ride: 1995 YZ125,2002 RM 250
other rides: 2007 RMZ450 RC Ediition, 2003 RMK700

Offline sandblaster

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #18 on: September 24, 2018, 03:05:29 PM »
He sent a spec sheet, I'd have to look..
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline sandblaster

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #19 on: October 01, 2018, 11:46:26 AM »
So... who would take a Italian made custom aluminum gas tank made for a KX500 and try to polish it?



Before



After



Still a little hazy but you get the idea..

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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline sandblaster

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #20 on: October 02, 2018, 10:12:25 AM »
This is a Tom Morgan Racing balanced and assembled KX500 Crank assembly with a Wossner rod.
Something of note... There was no heavy metal used in the balancing of the crank.
Weight was removed but none was added.
For me, that is the best way to balance.



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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline WRXBRUMBY

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #21 on: October 09, 2018, 10:23:52 PM »
What is the litreage of the tank and the significance of the aluminium?
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2008 FE650 (KX500 but with manners and E-Start)
2003 KX500 Scares me! (Reminded me I couldn’t ride well)
1997 TE610 Arm chair! (Made me think I could ride)
2000 CT110 Fun!
1986 KDX200 SOLD! (But looking for another)
1970 AG100 Still makes me 😀

Offline sandblaster

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #22 on: October 10, 2018, 02:57:34 AM »
I don't even know how many gallons it holds let alone know the liters  :-o

Aluminum looks cool.. and I believe it is lighter then the plastic tank...  8-)
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline sandblaster

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #23 on: October 10, 2018, 02:59:09 AM »
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline Kawafornication

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #24 on: November 09, 2018, 01:15:13 AM »
Any good to you or others on here?? Fit many models from 88 to 2003

https://www.ebay.co.uk/itm/KX500-TITANIUM-footpeg-pins-92043-1372-KX250-KX125/262908476633
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Offline sandblaster

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #25 on: November 09, 2018, 03:39:46 AM »
Yes, he has 17 products specific to the KX500 that you can find here:
https://titanclassics.com/product-category/kawasaki-parts/kx500/

Everything is awesome!
And the Rear brake TITANIUM caliper pin bolt. 92043-1508 can be cut and ground to be used for a adjustable governor rod adjustment bolt to make your kips open and close as you like :-)
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline sandblaster

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #26 on: November 09, 2018, 03:40:27 AM »
Ps... this build is still ongoing... mainly waiting for parts.
« Last Edit: November 09, 2018, 03:43:27 AM by sandblaster »
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline Kawafornication

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #27 on: November 11, 2018, 09:11:55 AM »
Quote from: sandblaster on November 09, 2018, 03:39:46 AM
Yes, he has 17 products specific to the KX500 that you can find here:
https://titanclassics.com/product-category/kawasaki-parts/kx500/

Everything is awesome!
And the Rear brake TITANIUM caliper pin bolt. 92043-1508 can be cut and ground to be used for a adjustable governor rod adjustment bolt to make your kips open and close as you like :-)


Cool you already know about him, I did not see his brake pins but did see you mod one on a youtube video 👍🏼
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Offline sandblaster

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #28 on: November 11, 2018, 10:03:00 AM »
"Mod" is just another word for messin stuff up  :lol:
« Last Edit: November 11, 2018, 10:04:31 AM by sandblaster »
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.

Offline Brute

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Re: Sunny Garcia Pro surfer KX Guru Racing KX500 build
« Reply #29 on: November 14, 2018, 07:00:57 PM »
That is a bunch of interesting angles on the tank. Are you going to put water (or fuel) in it and check volume? Not sure I would go through the effort unless it was larger than stock.
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