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Author Topic: This is a list of discontinued parts for the KX500  (Read 1503 times)
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sandblaster
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« on: May 16, 2017, 10:47:55 PM »

Last updated 6-11-18

If you or someone you know offers a service please let me know so I can add to the list.
Also, if you find parts that are no longer available, let me know so I can update.

Brakes:

Front Brake rotor 41080-1365 - There are a lot of good aftermarket options including some oversize rotors that I really like.
The rear is still available last I checked but it is junk. Replace with just about any aftermarket rotor.. I like EBC and Galfer.

Carburetor:

Top chamber cap 16005-1068 - watch eBay smiley

Chassis:

Main frame.. eBay

Muffler baffle 49099-1285 - get a new muffler... There are several available or make a new one from a KX250F muffler Cheesy

Seat - all styles: eBay or go to Guts Racing for new.

Side panels COVER-SIDE,RH.P.WHITE 36001-1419-6F - eBay or there are a few aftermarket available

Sub frame  AC Racing https://www.acracing.com/product-p/02.4250.htm

Petcock valve 51023-1115 - eBay or find a pingle.

Gas Tank 51082-5154-6W - eBay or there are few companies that sell new, Clarke MFG, or IMS.

Front Fork Spring 44026-1620, K=0.4  97-04 KX500

Electrical

Spark Plug Cap 21130-1006 - Get a NGK... they are better then stock.

Engine:

Crankcase set 14001-5258 - These can be repaired in many instances - or watch eBay
JT Engine Works can do many repairs and also offers case lapping.
KX Guru Racing is also working on some billet cases  shocked Don't ask, it will be a while and they will be outrageously expensive  shocked

Crankshaft Right side 13037-1359 - You can still buy the whole crank. Depending on what is wrong many issues can be fixed.
JT Engine Works can do many repairs including full rebuilds, balancing, polishing, and building up undersized journals.

Kick idler gear - 59051-1150
http://www.oem-cycle.com/forum/viewtopic.php?f=3&t=1225&p=6060&hilit=idler+gear#p6060
JT Engine Works can repair yours as long as the teeth are good.

Kick Start RATCHET 13078-007 - These can be hand worked to bring them back to life. Not as good as new but better then nothing.

Rear sprocket 42041-1154 - plenty of aftermarket alternatives.

Shift forks 2ND & 3RD 13140-1058 - JT Engine Works and I are working on a repair method. We think we have it but will know more later this week.
KX Guru Racing is also working on making new billet forks but it may be a while before we get them done.

Shift fork 4TH & TOP 13140-1059 - JT Engine Works and I are working on a repair method. We think we have it but will know more later this week.
KX Guru Racing is also working on making new billet forks but it may be a while before we get them done.

Transmission gears can be undercut or hard rod welded, and the pressed in bushings can be replaced as long as the teeth are good.
GEAR,OUTPUT LOW,32T 13129-1180
GEAR,OUTPUT 4TH,21T 13260-1021
GEAR,OUTPUT 2ND,26T 13260-1102

Suspension:

Fork Set 44070-1551-14 - There are still a lot of new parts available but no complete fork sets - eBay or consider upgrading your suspension to the KX450F forks.

Fork upper aluminum tube 44008-1037-14

Swingarm 33001-1496-TX - eBay or repair
JT Engine Works can fix most issues.

Upper triple clamp 44039-1295 - eBay or there is several after market sources available.

UNI TRAK ARM SUSP 39007-1186 - eBay or many of these can be rebuilt depending on the issue.
« Last Edit: June 11, 2018, 08:00:39 PM by sandblaster » Logged

The four stroke engine: That's one stroke for producing power and three for wearing the engine out.
Foxx4Beaver
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« Reply #1 on: May 17, 2017, 07:20:39 AM »

  undecided most of the good/important stuff.
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Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ
kxpegger
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« Reply #2 on: May 17, 2017, 07:35:03 AM »

Sandblaster, thanks for taking the time!  cool
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North Las Vegas

"05" RMZ450, "08" KX500AF "11" KTM 450SX-F "12" KTM 250SX "15" KTM450SX-F
Foxx4Beaver
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« Reply #3 on: May 17, 2017, 10:54:00 AM »

Sandblaster, thanks for taking the time!  cool

+1 👍
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Excuse me, ma'am...but you've got extremely nice legs!!!...what time do they open???                                                                                                               https://www.youtube.com/watch?v=n8tCgN3aryQ
manco
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« Reply #4 on: June 11, 2018, 12:44:21 PM »

You can 44026-1620 SPRING-FRONT FORK,K=0.4 to that list. They are still listed on parts websites but actually are no longer available not even from Japan. These were the standard fork spring found in

Kawasaki Motorcycle 1997 KX250 - KX250-K4 FRONT FORK

Kawasaki Motorcycle 1997 KX500 - KX500-E9 FRONT FORK

Kawasaki Motorcycle 1998 KX500 - KX500-E10 FRONT FORK

Kawasaki Motorcycle 1999 KX500 - KX500-E11 FRONT FORK

Kawasaki Motorcycle 2000 KX500 - KX500-E12 FRONT FORK

Kawasaki Motorcycle 2001 KX500 - KX500-E13 FRONT FORK

Kawasaki Motorcycle 2002 KX500 - KX500-E14 FRONT FORK

Kawasaki Motorcycle 2003 KX500 - KX500-E15 FRONT FORK

Kawasaki Motorcycle 2004 KX500 - KX500-E16 FRONT FORK
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sandblaster
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« Reply #5 on: June 11, 2018, 07:59:16 PM »

Good thing we can still get good aftermarket springs smiley
Thanks!
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The four stroke engine: That's one stroke for producing power and three for wearing the engine out.
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