KX Riders
Maintenance & Technical => KX100 / KX85 / KX80 / KX65 / KX60 => Topic started by: Sapper on December 20, 2009, 01:09:44 PM
-
**NOTE
I am not responsible for your lack of abilities or tools to do the job correctly.
This is done on an 06 KX100 and is applicable to an 98-09 KX85 as well, except that the pre-06 doesn't have the reverse thread nut on the crank. Many things apply to any other KX w/ KIPS.
My son and I worked on this for a week to get it right for everyone to understand.
After draining the trans and coolant, the following steps are taken to inspect your clutch and KIPS.
(http://i247.photobucket.com/albums/gg137/streetcar2try/3removehoses.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/4hoseloosen.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/5removekickstarter.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/6removebrakelever.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/7brakebolt.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/8nastybolt.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/9removeclutchcable.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/10waterpumpcover.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/11impeller.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/12KIPScover.jpg)
-
(http://i247.photobucket.com/albums/gg137/streetcar2try/13KIPSe-clip.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/14KIPSfrompv.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/15aligningdot.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/16clutchcover.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/17sidecoverbolts1.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/18pryingpointfront.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/19pryingpointrear.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/20inspectplasticgear.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/21governorassy.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/22KIPSshaftbolt.jpg)
-
(http://i247.photobucket.com/albums/gg137/streetcar2try/23removeshaft.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/24check4balls.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/25specs.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/26micassy.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/27micassy2.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/28pressureplateboltsandsprings.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/29pressureplatespacer.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/30pressureplaterod.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/31removebasket24mm.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/32splinedwasher.jpg)
-
(http://i247.photobucket.com/albums/gg137/streetcar2try/33removebasket.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/34basketbearingsandsleeve.jpg) (http://i247.photobucket.com/albums/gg137/streetcar2try/35washerbetweensleeveandbearing.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/36micfrictionplate.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/37washerbetweenclutchpackandbasket.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/38wornbasket.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/39reversethreadnut.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/40oilfilmclearance.jpg)
(http://i247.photobucket.com/albums/gg137/streetcar2try/41tools.jpg)
-
:-D
Excellent!
I know this takes alot of time and effort to get it all down & Downloaded!
And to top it all off you and your son will not soon forget
"The time we put together The Clutch & Kip's Sticky..."
Tuck\o/