KX Riders

Maintenance & Technical => KX500 Original => Topic started by: dirk_diggler on November 19, 2009, 10:41:50 AM

Title: KX 500 resto project so far
Post by: dirk_diggler on November 19, 2009, 10:41:50 AM
Hi all, thought i would show some pics of progress so far on my KX 500
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 19, 2009, 10:44:22 AM
 :-D
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 19, 2009, 10:45:40 AM
 :lol:
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 19, 2009, 10:46:48 AM
 :mrgreen:
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 19, 2009, 10:48:12 AM
 :-D
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 19, 2009, 10:52:06 AM
 :mrgreen:
Title: Re: KX 500 resto project so far
Post by: kxpegger on November 19, 2009, 12:15:52 PM
Looks like you're doing a great job! Keep those pictures coming!
Title: Re: KX 500 resto project so far
Post by: Polar-Bus on November 20, 2009, 12:10:29 AM
See, I keep yelling at you guys to richen your jet sizes 2 sizes over stock, and run cheap premix at 20:1  !!!!!
Title: Re: KX 500 resto project so far
Post by: barryadam on November 20, 2009, 07:28:28 AM
Looks great!

What are we doin' here??:

(http://www.kxriders.com/forums/index.php?action=dlattach;topic=6633.0;attach=6959)
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 20, 2009, 09:06:57 AM
Looks great!

What are we doin' here??:

(http://www.kxriders.com/forums/index.php?action=dlattach;topic=6633.0;attach=6959)
hi there

A friend is polishing the forks
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 20, 2009, 09:15:43 AM
Must get myself some JT's :lol:

A big hero of mine as a youth was the one and only Ron "dogger" Lechein

one of the most naturally gifted riders of all time in my opinion
Title: Re: KX 500 resto project so far
Post by: Just an old rider on November 20, 2009, 03:45:19 PM
 Love the pics  ....  :-D  and attention to detail...   great ... thanks ...
Title: Re: KX 500 resto project so far
Post by: cbmoor on November 21, 2009, 10:19:05 PM
It looking good, are you planning to race this in the EVO class. Did you plastic coat the frame or paint it I am planning to send away mine for plastic coating. Just waiting to get my subframe back from the blasters not sure what the finish is like hopefully the alloy look will be ok if not will plastic coat it as well.
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 22, 2009, 03:38:41 AM
It looking good, are you planning to race this in the EVO class. Did you plastic coat the frame or paint it I am planning to send away mine for plastic coating. Just waiting to get my subframe back from the blasters not sure what the finish is like hopefully the alloy look will be ok if not will plastic coat it as well.

Hi there
Yes im going to do some EVO rounds.

The frame was powder coated by a friend.

I have gone for the alloy look on the sub frame
Title: Re: KX 500 resto project so far
Post by: tunster on November 22, 2009, 05:21:10 AM
hi diggler, i just got an 88 kx 500 to restor so if you have any bits or know where i can source some then please get in touch.Thats a great job your doing on her!
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 22, 2009, 08:42:07 AM
hi diggler, i just got an 88 kx 500 to restor so if you have any bits or know where i can source some then please get in touch.Thats a great job your doing on her!

Nice i like the '88.

All the bits are available, what are you after.

A mate of mine is doing all the hard work on mine, he is a whizz when it comes to bike restoration.
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 22, 2009, 08:43:02 AM
A couple of pics of the cylinder :mrgreen:
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 22, 2009, 08:44:02 AM
 :mrgreen:
Title: Re: KX 500 resto project so far
Post by: tunster on November 23, 2009, 08:55:04 AM
not to sure yet though i am definately short of the carb,rear brake pedal,kickstart,gearlever,gearbox is jammed so dont know til i split it.Both brakes are abit dodgy.Going to view some parts this week off a friend so he may have some of the bits.
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 27, 2009, 08:09:40 AM
more progress
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 27, 2009, 08:10:24 AM
 :mrgreen:
Title: Re: KX 500 resto project so far
Post by: Polar-Bus on November 27, 2009, 10:29:03 AM
Man, that bike will look like it just came out of the crate! It's so awesome to read about a guy painstakingly restoring a dirtbike, rather than some meatstick punk that just beats a bike to death, then just throws it in the shed after every ride....

BTW, the first time you hammer that bike in the mud for a day, you are gonna' just cry.....  :)
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on November 27, 2009, 10:53:46 PM
your right polar-bus, its easy to get carried away with these restos :lol:


just hide the bank statements from the wife :lol:
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on December 12, 2009, 10:34:31 AM
more progress on the project
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on December 12, 2009, 10:35:25 AM
 :-D
Title: Re: KX 500 resto project so far
Post by: Rd on December 12, 2009, 11:25:56 AM
How are you getting your engine parts and hubs so clean?  Everything looks great.
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on December 12, 2009, 08:30:36 PM
A friend did it all, he uses an aqua blasting machine.
Title: Re: KX 500 resto project so far
Post by: Polar-Bus on December 13, 2009, 12:50:45 AM
How are you getting your engine parts and hubs so clean?  Everything looks great.

Purple Power is also an amazingly effective cleaner for bare aluminum components.
Title: Re: KX 500 resto project so far
Post by: Friar-Tuck on December 13, 2009, 09:05:39 AM
  Outstanding... :-D 8-)
 Like Polar Bus,
 I don't know why seeing these old girls have life breathed back in them so appealing.
     Great job,
     There are several guys on the forum I have to apologize to....
 I've been copying the pictures and put them in a screen saver...
   Some day when I win the Lottery I'll be able to post some Picc'ys of all the cool stuff
 I'll have built  :-D
  Tuck \o/ 
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on January 17, 2010, 10:12:12 AM
 :-D
Title: Re: KX 500 resto project so far
Post by: RoostDaddy on January 17, 2010, 11:19:57 AM
I was waiting to see a MAXIMA sticker on your bike.  After saying you were a big fan of Ron Leichen I figured you were also a fan of his oil.
Title: Re: KX 500 resto project so far
Post by: demographic on January 19, 2010, 06:10:27 AM
What's the newest bike allowed in the Evo class then?
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on January 20, 2010, 11:49:39 PM
What's the newest bike allowed in the Evo class then?


pre 1990
Title: Re: KX 500 resto project so far
Post by: Dutch-K5 Fan on January 21, 2010, 04:07:02 AM
What's the newest bike allowed in the Evo class then?


pre 1990


Than a K5 would be the best choice :mrgreen:

Would almost be pity to race that rest project!



Dutchie
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on January 22, 2010, 12:17:01 AM
Thanks Dutchie, but they need to be ridden, a crime not to.

A friend over here in the UK did it for me, he are some pics with better light, in the glorious sunshine in the UK - not :lol: :lol:
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on January 22, 2010, 12:18:17 AM
 :-D
Title: Re: KX 500 resto project so far
Post by: Dutch-K5 Fan on January 22, 2010, 04:44:49 AM
A Factory Show bike looks like grap next to yours :mrgreen:

Maybe if you seal it in plastic, the mud will come off a little better :-D


Dutchie
Title: Re: KX 500 resto project so far
Post by: hughes on January 22, 2010, 08:00:47 AM
Sweet 88. nice work.
Title: Re: KX 500 resto project so far
Post by: USMC 500 on January 28, 2010, 03:08:50 PM
Must get myself some JT's :lol:

A big hero of mine as a youth was the one and only Ron "dogger" Lechein

one of the most naturally gifted riders of all time in my opinion

I agree.....he was one of my hero's growing up.  Gotta love the amount of natural talent that one has to have in order to get wasted drunk and pass out at 4am and still be able to blast ever one of your competitors at the main event.  Ahhh Dogger, what could have been of you.  Such talent pissed away.....no matter still one of my hero's. 8-)
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on May 24, 2010, 12:38:50 AM
Hi all

Anyone help

The bike runs a bit fluffy of the bottom end, a bit like the choke is on.

Doesn't seem to have that "crisp feeling when exiting corners in lower gears.

What sort of carb settings to people run on these beasts?

Another issue is when the bikes leans, fuel comes out the overflow pipe on carb

Or are there any other tips?

Thanks
Title: Re: KX 500 resto project so far
Post by: Friar-Tuck on May 24, 2010, 02:44:19 PM
 Hey Dirk bike looks great!
Here's a link to a jetting chart that seems to get most guys in the ballpark:
  http://www.kxriders.com/forums/index.php?page=11

Setting your float height should keep the fuel from running out your overflow too easily and may be a factor in the rich jetting.
  Tuck\o/
Title: Re: KX 500 resto project so far
Post by: dirk_diggler on May 24, 2010, 11:05:41 PM
Thanks for that Friar :-D