KX Riders

How To - Repair and Upgrade Topics => KX 500 Straight Fender Mod => Topic started by: FuriouSly on May 20, 2007, 09:06:03 AM

Title: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: FuriouSly on May 20, 2007, 09:06:03 AM
Hey all,  Arigato has been hounding me to get with the program so...  here is guide to the ever popular "I want a cooler rear fender" wish!   :evil:



Sly

(http://www.kxriders.com/coppermine/albums/userpics/10799/normal_KX5_fender_1_of_4.jpg)

(http://www.kxriders.com/coppermine/albums/userpics/10799/normal_KX5_fender_2_of_4.jpg)

(http://www.kxriders.com/coppermine/albums/userpics/10799/normal_KX5_fender_3_of_4.jpg)

(http://www.kxriders.com/coppermine/albums/userpics/10799/normal_KX5_fender_4_of_4.jpg)
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: MadKaw on May 20, 2007, 01:15:56 PM
nice set up...good detail.
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: Hillclimb#42 on May 21, 2007, 05:00:02 AM
 Great post, I just went thru the trial and error process on my own and Arigato helped me to nail it down. This is very good info, considering how many motorcycle riders and parts vendors I asked about the issue. I wonder why none of he plastic mfg's are not moulding them up. Seems to be a demand for them!
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: KXcam22 on May 21, 2007, 11:13:41 AM
Sly,
  You are the Man!!!!!  That is a phenomenal how to!!  Now I see where I went wrong and had to do the frankeinfender.  Well Done! Cam.
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: Arigato on May 21, 2007, 03:13:53 PM
Nice job man!!   I'll be trimming my seat soon.  So will Jeff B. :mrgreen:
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: Arigato on May 29, 2007, 01:35:24 AM
Yesterday I had some free time and a new '93 rear fender laying around so I printed Sly's instructions out and started trimming.....30 min. later I was done with the fender and the seat!  Even though this is the 3rd time I've done it, the instructions make up for a lot of trial and error.  The seat mod is the bomb!  Way to think outside the box Sly!
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: RA on May 29, 2007, 09:19:45 AM
realy nice post, thanks :-D
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: Neilios on October 22, 2008, 10:19:48 PM
(http://i284.photobucket.com/albums/ll14/neilios_photos/KX500-02.jpg)

(http://i284.photobucket.com/albums/ll14/neilios_photos/KX500-04.jpg)

Check out mine, small tank, 2000 year 250 plastics and subframe mods.

The tail pipe is the next for modifications.
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: 2 smoke juan on November 02, 2008, 10:03:59 AM
Check out mine, small tank, 2000 year 250 plastics and subframe mods.

The tail pipe is the next for modifications.

Now that is cool, what was involved in getting the 250 plastics on? Take it you had to fabricate new mounting brackets on the frame?
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: Neilios on November 10, 2008, 07:43:06 AM
The subframe is heavily modified, the tank is a one off and brackets are modified. will try and post pictures etc when I have a bit of time.
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: fat boy on November 24, 2008, 09:04:30 AM
wow just done the mod on my 500 :-D :-D
makes the bike a hundred times better.
but now the exhaust looks real out of place!!
 any ideas?
neilios bike looks fat mate :wink:
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: bunk on November 24, 2008, 03:33:38 PM
The subframe is heavily modified, the tank is a one off and brackets are modified. will try and post pictures etc when I have a bit of time.

Please post pics... Id love to do this to mine.  Next best thing to a 500AF.
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: 96kx5 on January 15, 2009, 10:47:37 AM
thanks for the great write up! 
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: bunk on February 23, 2009, 05:12:27 AM
Using the wonderful instructions provided... got mine done this weekend.  I think it looks 10x better IMO.  Dont mind the rest of the bike, it will be back together soon.

(http://i240.photobucket.com/albums/ff180/bunk216/Dirt%20Bikes/IMG00003.jpg)

(http://i240.photobucket.com/albums/ff180/bunk216/Dirt%20Bikes/IMG00079.jpg)
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: JohnJr on March 28, 2009, 11:09:49 AM
Just did my 01 KX500 with the 93KX250 rear fender change,made the whole bike look different,it looks taller,Thanks guys for that
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: JPETERSON on April 08, 2009, 03:49:59 PM
loving the 2000 body style... show me your secrets my freind!!! :-D
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: k5for-life on May 09, 2009, 03:04:37 PM
after having done a straight fender on my k5 i found i missed the stock fender! i think im going to stay with the stock one
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: myklskc on May 29, 2009, 10:15:08 AM
Thanks Furiously,   I'm a newbie on the forum I have a Kx250 a Kx125 and just added a Kx500 to my lineup.  Just did the fender mod and it turned out great..... Thanks for the post. .......
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: bhrickard on January 06, 2010, 09:35:48 AM
Does anybody know what kind of tank Neilious used on his upgrade???
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: z50guru on January 13, 2010, 02:33:28 PM
Does anybody know what kind of tank Neilious used on his upgrade???

Man, i'd love to know the same thing!!  Im gonna guess a modified 2000 tank based on the fact that the plastics and seat are of the 2k year... Maybe? :?
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: RM_Rider14 on January 21, 2010, 03:26:26 AM
Any idea where to get a KX250 rear fender?  I have looked all over and no one has just a fender, I can only find a complete plastic set.

TIA-
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: weymouth399 on January 21, 2010, 05:10:11 AM
UFO plastic should be able to get at any parts supplier P.U. or T.R. etc.
  bob w.
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: blueoval on January 21, 2010, 09:59:43 AM
RM_Rider14 - I bought one from bikebuzzard off of ebay.  It's a new UFO still in the plastic.  I think he still has one left.

http://motors.shop.ebay.com/i.html?_nkw=kx250+fender+ufo&_sacat=&_trksid=p4506.m270.l1313&_dmpt=Motorcycles_Parts_Accessories&_odkw=kx250+fender&_osacat=0
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: USMC 500 on January 21, 2010, 04:50:43 PM
I'm a huge fan of the stock fender......gives the bike a beefy look......the smaller fender makes it look like a 250 with and oversized front end........small body, big head......... :mrgreen:
                                                       >--|--<
                                                           /\
                                                          * *
                                                             
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: bob larry on March 04, 2010, 08:16:35 AM
Not easy to find!! wow   Been looking for an hour now.   I found some k5 black side panels but no 92 rear fender to go with........................


Anybody find one?

 
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: bob larry on March 04, 2010, 08:22:52 AM
k5forlife   want to see me yours?

Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: blueoval on March 14, 2010, 01:40:35 PM
Finally got around to installing the '93 fender on my 2000 k5.  It was a little bit of a challenge due to my bent subframe, but a hammer did an ok job of straightening it so that the fender is straight.  Also, put on the new FMF silencer as the last one was broken due to bent subframe.  I like the look!  And just look at this super awesome central California weather - 75 degrees today and nothing but sunshine in the forcast!!!!
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: blueoval on March 14, 2010, 01:42:10 PM
Another
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: bob larry on March 31, 2010, 05:25:03 AM
UFO just got some in from Italy if anybody still needs one.  There was no Black ones left in the USA! Dave at UFO has a few left!

Mine is in the mail....sweet
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: blueoval on March 31, 2010, 05:27:43 AM
bob larrry, please post pics when it's mounted.  I really like the look. 
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: Neilios on April 19, 2010, 11:12:08 PM
Does anybody know what kind of tank Neilious used on his upgrade???

Jadoul tank.

or you could use somthing like this. http://www.ziptyracing.com/products/product_detail.aspx?id=MTI2OA==
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: bob larry on April 21, 2010, 03:09:45 PM
sweet the shipment came in.....got me a black 92 kx250 fender.....

Once I got 155 psi  back in my rocket......look out wnyma....
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: Johnniespeed on April 28, 2010, 03:14:50 PM
Took me six years to change my mind and adapt the pointy fender, but only took minutes to make the change.  Great instructions I really appreciate you taking the time to post the pics and instructions. 
  I always thought a company would pick up on this and make some bolt ons, but no need now as this is so easy.
 Thanks again, John.
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: bob larry on May 03, 2010, 07:33:45 AM
yep my black one is on and I think it is great!   :mrgreen:
The site just keeps on producing..
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: dirtjunkie85 on September 07, 2010, 09:21:25 AM
thanks for this info will get mine done within the next week or so.
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: rancid1 on September 19, 2010, 03:25:44 PM
(http://i284.photobucket.com/albums/ll14/neilios_photos/KX500-02.jpg)

(http://i284.photobucket.com/albums/ll14/neilios_photos/KX500-04.jpg)

Check out mine, small tank, 2000 year 250 plastics and subframe mods.

The tail pipe is the next for modifications.

can we get some more info on this plastic swap
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: myklskc on October 27, 2010, 12:46:36 PM
I did the mod on my 02' and loved it until I mounted a Baja Designs lighting kit. The weight of the tail light cracked both sides at the seat bolt holes. Did I undercut too much off or is it just not stout enough with the mod to support the weight?
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: sniper1 on June 01, 2011, 04:20:50 PM
      Great mod I love the look of my 250 rear fender and for those who like the updated look of the 250 fenders the front fender off of a 03-07 kx250 will fit on the kx 500 all you have to do is use a 3/8 drill to barely make the holes bigger so you can reinstall the metal grometts but the holes are a direct line up and the fender looks great.

(http://inlinethumb20.webshots.com/45907/2105389710079186848S500x500Q85.jpg) (http://rides.webshots.com/photo/2105389710079186848fiHDxt)

(http://inlinethumb62.webshots.com/21117/2828305470079186848S500x500Q85.jpg) (http://rides.webshots.com/photo/2828305470079186848RqtulD)

Yeah I know the gas tank color doesn't match the UFO plastic but I am about to take care of that and thanks again for the mod on the rear fender.

By the way I used a jigsaw and sawzall to trim my rear fender it worked perfectly
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: turdle on September 12, 2011, 04:16:02 AM
how can i get the instructions to do the 92-93-mod ? i cant open the files at coppermine gallery. unless i am missing a link ? any help would be appreciated, i would like to get it done before i put my extended s-arm on. also what are the steps for posting pics on here,i cant seem to figure it out?
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: alward25 on September 12, 2011, 09:56:28 AM
The 09 and up 450 front fender fits too and I think looks the best.
Title: Re: KX500 to 1992-1993 KX250 Straight Rear Fender Mod
Post by: turdle on September 12, 2011, 10:24:55 AM
 i figured out how to look at the instructions on the fender mod. now i have to figure out how to post pics!!!