KX Riders

Maintenance & Technical => KX250 / KX125 => Topic started by: queen of spodes on April 30, 2014, 10:58:39 AM

Title: Front brakes on the '89s... can I easily swap to a newer model?
Post by: queen of spodes on April 30, 2014, 10:58:39 AM
Wondering if it is possible to swap the caliper and master cylinder of my '89 KX125 with a newer model KX.  I'm thinking the master cylinder will be easier.. can I get a newer model caliper to go on the '89 (will the bold holes line up right)?
Title: Re: Front brakes on the '89s... can I easily swap to a newer model?
Post by: sandblaster on April 30, 2014, 11:45:23 AM
Is this a US or Canadian or European model?
If it is a US bike it should have conventional forks with 78mm caliper mounts.
If that is the case, then you can't use a newer caliper.
If it's Canadian or European with USD forks with a 60mm caliper mount then you could use up to 1993 calipers.
Title: Re: Front brakes on the '89s... can I easily swap to a newer model?
Post by: queen of spodes on April 30, 2014, 02:28:47 PM
It's the US model.   I have a 88 roller but it has a single piston caliper.   So I guess 89's two-piston caliper was as good as it came.  My 89 project bike didn't come with any front brakes, and a 85 kx125 front wheel (with a penny used as a spacer for the smaller axle -  no s**t!). 
Title: Re: Front brakes on the '89s... can I easily swap to a newer model?
Post by: motopunk on April 30, 2014, 05:57:15 PM
It's the US model.   I have a 88 roller but it has a single piston caliper.   So I guess 89's two-piston caliper was as good as it came.  My 89 project bike didn't come with any front brakes, and a 85 kx125 front wheel (with a penny used as a spacer for the smaller axle -  no s**t!). 

its a little bit tricky, but possible and if you are talented to work with steel you could make easily an adapter for the 89-1993 nissin calipers to fit to the older bikes with conventional forks.  :-)

here you can see how i made this adapter for my 83 kx250 . the bike has 88 forklegs and a 91 nissin caliper mounted ...works great. much better as the tokico single piston caliper... :-D i used 6mm steel plate its the same dimension like the caliper holder on the tokico-brakes...
http://der-motopunk.de.tl/kx250c1_1983-die-wiedergeburt-.htm

and preview pics of it:
(http://img.webme.com/pic/d/der-motopunk/abcd00051.jpg)
(http://img.webme.com/pic/d/der-motopunk/abcd0006.jpg)

and here you can see, how i did it again for my 87 kx250 , where i used the first adapter to made the second a little bit easier ...  :wink:
http://www.kxriders.com/forums/index.php/topic,11655.90.html

also on my german website in the evo-racer-thread
Title: Re: Front brakes on the '89s... can I easily swap to a newer model?
Post by: sandblaster on April 30, 2014, 06:08:03 PM
Cool Beans Mr Motopunk  8-)
Title: Re: Front brakes on the '89s... can I easily swap to a newer model?
Post by: queen of spodes on May 08, 2014, 06:10:25 AM
Ok so the caliper is not easily swapped due to the fork leg.

Can I use a newer master cylinder? 
Title: Re: Front brakes on the '89s... can I easily swap to a newer model?
Post by: motopunk on May 08, 2014, 07:30:32 AM
Ok so the caliper is not easily swapped due to the fork leg.

Can I use a newer master cylinder? 

you can use any of the newer nissin mastercylinders ...



... and thanks mr sandblaster...  8-) :wink: