KX Riders

Maintenance & Technical => KX500 Original => Topic started by: kxpegger on March 02, 2014, 01:16:05 PM

Title: Kick starter problems?
Post by: kxpegger on March 02, 2014, 01:16:05 PM
Kick starter will not always engage when engine is cold. If I lean the bike to the right and pull slightly on the kick start shaft it will usually engage. Once the bike starts and warms up a little no problems after that. Kick starter engages every time. Pulled the side case off and didn't see anything obvious. Wondering if it's oil related as I just started using Maxima 85Wt or just some coincidental problem? Anyone else had this problem? Thanks in advance!

Pete
www.youtube.com/embed/NfjSLhDVzG8?feature
Title: Re: Kick starter problems?
Post by: sandblaster on March 02, 2014, 04:02:22 PM
Hey Pete...
Assuming the gears are all good I'd probably replace the spring 92081-097.
I'd also make sure that the snap ring and washers were all good..
Title: Re: Kick starter problems?
Post by: Foxx4Beaver on March 02, 2014, 08:02:35 PM
I had the exact same problem with my 500 when I bought it...once it was warmed up, it was fine.
It was the ratchet spring that was the problem...they're a fine wire spring and get weak over time.
Looks like Sandblaster has given the correct part #...and they're under $10.
Title: Re: Kick starter problems?
Post by: kxpegger on March 03, 2014, 03:58:34 AM
Thanks guys! This will be the 4th time I've had to pull the clutch side apart in a year !$#^%!!
Title: Re: Kick starter problems?
Post by: sandblaster on March 03, 2014, 06:05:09 AM
Thanks guys! This will be the 4th time I've had to pull the clutch side apart in a year !$#^%!!

4 times... That's it?
Don't do a 2 piece clutch cover... I've had mine off about a 1,897,526.5 times...  :-D
Title: Re: Kick starter problems?
Post by: Foxx4Beaver on March 03, 2014, 08:46:48 AM
Thanks guys! This will be the 4th time I've had to pull the clutch side apart in a year !$#^%!!

yeah 4 times is a bit for a K5....other than doing a complete rebuild, I've never had to take mine off...knock on wood :wink:
Title: Re: Kick starter problems?
Post by: motopunk on March 03, 2014, 06:08:58 PM
Hey Pete...
Assuming the gears are all good I'd probably replace the spring 92081-097.
I'd also make sure that the snap ring and washers were all good..

as i replaced the complete kickstart-assembly in my 86-engine i added a wascher to the spring for more compression to the ratchet...