Maintenance & Technical > KX500 Original

some bottom end questions

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kwakman:
an installer is not the same as a jig.the jig sits between crankwheels around conrod and prevents the carefully set distance between crankwheels when being pressed in.you should be okay without one if using heat freeze method.if you look level with the bottom line of red box across to the left you will see in centre of gear what appears to be wear, and the same on 'good' gear in same place.see it?

tschisi:
I must be blind, i only see the original notches on the teeth.
i?ll have a closer look at the wheel.
Can i leave it inside when no damages are visible?

kwakman:
original notches? you must have 89 on as my 86 doesnt have them.looked like damage from here :roll:

tschisi:
Yes, mine is a 90.

tschisi:
Alright, i managed to damage the main seal seat when removing the seal.





Buying two new case halfs is not an option, so i hope this is not a big problem?!
I?ll add case sealant to the outer seal seat anyway.



Would you also replace this shell when doing a bottom end rebuild?
the output shaft?s right bearing runs in it.




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