Maintenance & Technical > KX500 Original
rattle from motor
stroke.n.smoke:
A couple years ago I rebuilt my motor because it had a loud rattle at idle. The bike still has the rattle at idle and its been two years. It did need a rebuild as the crank bearings were not very smooth and the cylinder plating was peeled. I got the cylinder replated and rebuilt the crank. Do these bikes have a rattle at idle normally, once you rev it up slightly the rattle is none existant, but still worries me somewhat. I am going to tear off the top end in the next couple months and have a look. I rode with Snoopjon last fall and his bike rattles too, he figured his was louder than mine and I thought mine was louder but whatever, they both rattled. Mine has a new motor. Is this gear noise from the primary gears? Or piston slap or bearing noise. You can really hear it on video with the helmet cam, but like I said, it goes away quickly once revved up. I had an old IT 465 that was this way too. The motor runs strong still after two years and everyone says to not worry about it, but I do somewhat. Mabye there is too much piston clearance, I used a wiseco and Max power replated the cylinder and fitted the piston. I never actually measured anything before putting the motor back together, just trusted them... I have run Amsoil Dominator oil at 40:1 for the last 4-5 years with zero issues but that rattle is annoying me to the point of another rebuild or something. I have run everything from VP C12 and VP111 to pump gas and even Av gas with blends and octane boost/pump. I have basically settled with AvGas LL100 octane (cheapest high octane) with 40:1 oil mixture. Bike has run great. I guess I will see what it looks like in a couple weeks when I tear it down, but if anyone has any ideas I would like to remedy the rattle while its apart. I will be measuring up the piston and cylinder and checking the runout and crank clearances.
ID KX500:
Mine does it too,,, somebody jump in here with an answer please,,, I don't think anything is wrong however.
stroke.n.smoke:
I just did a quick search about the rattle and it seems that its normal. I will have to talk with Snoopjon when he gets his back together and some hours on it. Curious to see what it sounds like after his complete rebuild.
stroke.n.smoke:
Have a listen to the rattle in this motor, I don't think I will even tear into mine to inspect anymore. Mabye a compression test and look through the exhaust port. Mabye a new head gasket, but other than that I think mine should be fine. Mine sounds the same.
http://wolbrinkrace.blogspot.com/
cbxracer30:
Just a guess but what about the clutch basket bearings on a CBX thats where all the motor noise comes from ?, pull the clutch in noise goes away .CBX
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