Maintenance & Technical > KX500 Original
bottom end problems!
kaw rider:
Is the clutch basket notched.
Bigtim:
nope. clutch baskets and stock plates looked new
Friar-Tuck:
Big T,
I'm wondering if the clutch is fully disengaging, are you getting the full travel out of the clutch arm? I took a caliper, and best I could measure, found about 15/16" travel at the end of the clutch arm. (that is with about the thickness of a nickle freeplay at the lever.)
http://www.motosport.com/dirtbike/oem.php?make=KAWASAKI&type=DIRT&model=KX500&year=1999&groupId=28797&modelyearid=582
This link should go to the exploded view of the clutch at motosport. Could one of the washers not have gotten put in at the factory ? all it would take is a washer thickness to keep from full disengagement and give you that notchey, not quite enough release you describe.
I have also seen the "push rod" bent and not working and or binding.
Tuck\o/
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