Maintenance & Technical > KX500 Original
Popping out of 4th gear
KXDINO:
Replace parts that are worn if there avaliable . i have seen them grooves before in shift forks with no problem , just spend time polishing and replace bearings seeing you come this far .you can still get output shaft new not the other shaft or the shift forks. someone is working on replacement shift forks , i cant thank them guys enough . i would replace crank seals and main bearings . on another note , there is a guy machining up new power valves for kx 2 strokes , he doing a lot of different models which is excellent , saw it on facebook.
KXDINO:
There is methods to machine the dogs to get rid of the rounded section , and it works if done right.
sandblaster:
--- Quote from: Gage.record15 on December 06, 2019, 03:13:44 PM ---Transmission parts are really hard to find so I think I’m going to take the approach of trying to freshen the gears up, do you guys have a place you could recommend that I can send this bottom end to to get freshened up and or what is your method to freshening the gears up?
--- End quote ---
Tom Morgan Racing TMR can fix your trans like new.
Or Steve Wells kx500tech is making new gears and shift forks..
Gage.record15:
Thank you guys again for all the info, I’m going to try to contact Tom Morgan racing TMR to see if they can freshen this bottom end up for me.
alward25:
send it all to TMR, and his answer will be yes he can.
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