Maintenance & Technical > KX500 Original

1992 KX500 Build

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MMVTwin:
far out I hope my cases come out like that

sandblaster:

--- Quote from: MMVTwin on August 16, 2017, 10:23:18 AM ---far out I hope my cases come out like that

--- End quote ---

Correct media, air pressure, mix ratio, nozzle velocity, and attention to detail and they will  :-o

MMVTwin:
so I have had the cases blasted and fitted new bearings and circlips to the gearbox shafts, frame had some weld repairs and been powder coated


http://



One problem I have and maybe a trick to it or Iam missing something is that I cannot pull the clutch cover home over the kick stater shaft and spring as in the below pic, looking for any ideas as I have even removed the clutch basket and it will not pull down over the kick start shaft

MMVTwin:
few more pics






DoldGuy:
Check kick start shaft return spring, if it's not 100% correctly fitted it will cause this. If in question, simply remove the spring & try to reinstall the cover.

DoldGuy

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