Maintenance & Technical > KX500 Original

2 piece clutch cover

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alward25:
ditch them, i thought you wanted the inner cover, i have a spare outer like that one.

1989kawasaki:
the 89 kx250 clutch cover looks nice and round. but too bad its discontinued :(

sandblaster:

--- Quote from: Motorrad on March 05, 2013, 08:08:56 AM ---Depends on if your making bread, or just slicing bread

--- End quote ---

For right now I'm making bread.
If I make the bread I think I would keep the profile but skip making the holes as you would not have the alignment pins anyway.
If I decide to slice the bread at some point in the future the holes and pins would already be there.
But I'm always open to suggestions when it comes to baking..

sandblaster:

--- Quote from: alward25 on March 05, 2013, 08:11:13 AM ---ditch them, i thought you wanted the inner cover, i have a spare outer like that one.

--- End quote ---

I looked at using an inner cover from the 450 and just playing sliced bread with it to make it fit to the KX500 clutch cover.
But, the more I looked at it the more I think that making a simple adapter would be the best way top go.
At this point my goal is to make adapter rings that others could take to a local fab shop and say, cut the outside of this cover off to "X" height from the base, weld this on to finish at "X" height, make sure it doesn't leak, bolt the cover of choice on it (As long as it is from a 06 or newer KX450F) and go ride.
I think in the future I may try the sliced bread method but for now I want the easiest solution.

alward25:
my boyeson cover i bought for my klx 450 had me remove the alignment pins.  It seals fine without them.

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